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 D-I-Y Projects

   ADDITIONAL INFO
Materials
  • Three sheets of 6mm or 1/4-inch-thick marine- or exterior-grade plywood (from Home Depot)
  • Two gallons of 105 epoxy resin with 205 hardener and 16 ounces of 405 filleting blend filler (from Gougeon/ West System, 517-684-7286)
  • Sixty feet of four-inch-wide fiberglass tape
  • Six ounces of 423 graphite (for mixing with epoxy to form undercoating; from Gougeon/West System)
  • Total cost: $200 to $300

    Tools
  • Jigsaw
  • Block plane
  • Round putty knife
  • Drill (1/8-inch bit)
  • Furniture scraper
  • Paint brushes
  • Wire or plastic ties
  • Build Your Own Duck Boat


    By Paul Butler


    You can make this simple, sturdy craft in a weekend.

    Apr 1, 2003


    Older duck hunters might recognize this boat. The design is often called a scullboat or sneakboat, and the hull is very similar to the all-purpose bateau. This plywood version is just under 12 feet long and 3 feet wide, and weighs 50 pounds.

    The hull can be built completely open or decked for extra weather protection (as shown). The boat can be rowed, sculled, poled or paddled and the smallest of electric or gas motors will easily push the lightweight hull. This boat is best used in backwaters and marshes. It's not sizable enough to take out on big, open water.

    You can adjust the boat's dimensions to suit your tastes. The plywood panels are joined with simple butt joints reinforced with butt blocks. Epoxy is used to seal all surfaces of the plywood; seams of epoxy and fiberglass tape hold the hull together (just like in the Maxi-Mac, Do-It-Yourself, February/March 2002). Here's how.

    1. Prepping the Hull
    Cut out the hull pieces-the two bottom sections and the four side sections (see diagram)-and seal them with two coats of epoxy, using a paintbrush. Smooth the first coating of epoxy with a scraper and then apply the second coat. Link the two hull bottom sections and the left and right hull-side sections by epoxying a butt block over the seam where the sections meet. Be sure to place the block on the inside surface.



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    Comment on This Article

    At 8:44 AM, 2008-11-12, Peter Hutt said:
    could use some diagrams and measurements. other than that,it's a great design. will give it a try when I can find the time.

    Flag this comment as offensive

    At 8:47 PM, 2008-10-15, don said:
    Are these plans free?

    Flag this comment as offensive

    At 12:00 AM, 2008-10-28, Ron Schwartz said:
    The instructions are great, but the article is missing the most important part. That is the diagram showing all the pieces and their measurements.

    Flag this comment as offensive


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