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 D-I-Y Projects

   ADDITIONAL INFO
Materials
  • Three sheets of 6mm or 1/4-inch-thick marine- or exterior-grade plywood (from Home Depot)
  • Two gallons of 105 epoxy resin with 205 hardener and 16 ounces of 405 filleting blend filler (from Gougeon/ West System, 517-684-7286)
  • Sixty feet of four-inch-wide fiberglass tape
  • Six ounces of 423 graphite (for mixing with epoxy to form undercoating; from Gougeon/West System)
  • Total cost: $200 to $300

    Tools
  • Jigsaw
  • Block plane
  • Round putty knife
  • Drill (1/8-inch bit)
  • Furniture scraper
  • Paint brushes
  • Wire or plastic ties
  • Build Your Own Duck Boat


    By Paul Butler


    You can make this simple, sturdy craft in a weekend.

    Apr 1, 2003


    2. Hull Joining
    Join the hull bottom, two sides, transom and bow panels together by drilling a series of matching 1/8-inch holes six inches apart along the panel edges; then stitch components together with wire or plastic ties (see inset). With the hull pieces stitched into place, forming the basic shape of the boat, place small dabs of thickened epoxy along all interior seams to "tack" the hull sections together.

    When the epoxy dabs cure, remove the ties and apply a thick strip of epoxy along all the inside hull seams, creating a "fillet" that you then smooth into a concave layer with a round-tipped putty knife. When the fillets cure, flip the boat over and apply evenly strips of four-inch-wide fiberglass tape over all the exterior seams (one or two layers only).



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    Comment on This Article

    At 8:44 AM, 2008-11-12, Peter Hutt said:
    could use some diagrams and measurements. other than that,it's a great design. will give it a try when I can find the time.

    Flag this comment as offensive

    At 8:47 PM, 2008-10-15, don said:
    Are these plans free?

    Flag this comment as offensive

    At 12:00 AM, 2008-10-28, Ron Schwartz said:
    The instructions are great, but the article is missing the most important part. That is the diagram showing all the pieces and their measurements.

    Flag this comment as offensive


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