How a 36-Year-Old Physical Therapist Became a Custom Knife Maker

To construct a tool with your hands that will be used for years is more satisfying than anything else. This is the motivation that drives Dan Frazee as he crafts knives in the garage of his Tumwater, Washington, home.

As a knife maker, Frazee is currently somewhere between beginner and breakthrough. The 36-year-old physical therapist began making knives in 2000, but has since taken his craft beyond the hobby phase.

"I started out doing a few kit knives, and I was hooked," he says. But those with steel in their hearts don't stop there. "It kind of snowballed," he admits.

Graduating from hand files and sandpaper, Frazee began to make major investments in his passion: A belt grinder, a metal lathe, two drill presses, a forced-air forge, and a milling machine--among other tools of the trade--now share space in his 13-by-15-foot shop.

Frazee's progress escalated with help from some modern masters, such as custom knife maker Todd Begg, Timascus 
co-creator Bill Cottrell, and ABS Mastersmith Ed Caffrey.

"You can always learn something from somebody," Frazee says. "It's just a matter of paying attention and getting honest feedback. Todd Begg always said to me, 'Do you want me to tell you you did a good job, or do you want me to tell you what you can do to be better?' "

Frazee watched, listened, and applied the lessons. Now he makes about 40 knives a year.

Shop time doesn't come easy, though; he balances it with time spent with his wife and two young sons. But he knows that to be a real knife maker, there's no substitute for the time it takes to develop the skills.

"To become successful takes a lot longer than you'd think," he says. "You discover, firsthand, why guys charge so much for a custom knife."